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China OEM Hot Selling Oilless 30HP 22kw Energy Saving Frequency Drive Screw Air Compressors Compressor with Permanent Magnet Motor near me supplier

Product Description

AirHorse Promises Every Machine Will Run Well More Than 15 Years

Features Of PMSP Inverter Screw Air Compressor

1. Air end with high-efficiency

2. Double Screw with low noise, Super Silenced Enclosure

3. Elegant compact design. Fully open access door to inner parts for easy service.

4. 100% Continuous duty operation. Load/No Load operation

5. High quality CE Certificate industrial electric motors. ISO,CE,UL Certificate

6. Easy to use and read LCD control panel

7. High temperature, high pressure and anti-rotation shutdown

8. Energy efficient operation

9. 5 micron, water-resistant air filtration material

10. 1year full machine warranty,3years air end warranty.

11. Supply the machine with different working voltage according to customer’s request,

such as: 380Volt,3phase,50hz

420Volt,3phase,50hz

380Volt,3phase,60hz

220Volt,3phase and 60hz, etc.
 

Technical Specifications of PMSM Frequency Compressor
Model Motor power Exhaust pressure Air flow Air flow Size Weight
KW Mpa m³/min CFM (L×W×H)mm Kg
EPM-10A 7.5 0.8 1.1 39  950*650*900 260
1 0.9 32 
EPM-20A 15 0.8 2.3 81  1160*700*1100 350
1 2 71 
EPM-30A 22 0.8 3.8 134  1200*900*1150 530
1 3.6 127 
EPM-40A 30 0.8 5.2 184  1400*900*1225 630
1 4.8 169 
EPM-50A 37 0.8 6.5 230  1560*1000*1365 750
1 5.7 201 
EPM-60A 45 0.8 7.5 265  1560*1000*1365 830
1 6.8 240 
EPM-75A 55 0.8 10.5 371  1800*1070*1490 1120
1 8.9 314 
EPM-100A 75 0.8 13.5 477  1800*1070*1490 1290
1 11.5 406 
EPM-120A 90 0.8 16.5 583  2100*1400*1780 1900
1 13.7 484 
EPM-150A 110 0.8 20.5 724  2500*1450*1800 2300
1 17.9 632 
EPM-175A 132 0.8 24 847  2700*1550*1800 3500
1 21.3 752 
EPM-220A 160 0.8 28.5 1006  2700*1550*1800 3800
1 25.5 900 

Product display

Air Compressor Parts

AirHorse Screw Air Compressor Main Configuration
Item Parts Brand
1 Air end GU(Germany origin)
2 Intake Valve Red star(Chian)
3 Solenoid Valve CEME (Italy)
4 Temperature sensor Red star (China)
5 Pressure sensor Huba original (from Switzerland)
6 Motor Xihu (West Lake) Dis.g Motor( China)
7 Coupling Germany KTR
8 Thermostat Valve Italy VMC
9 PLC Schneider Electric (France)
10 Minimal Pressure Valve Red star(Chian)
11 Air filter element Germany MANN
12 Oil filter element Germany MANN
13 Oil separator element Germany MANN
14 Bearing Sweden SKF

 

Why choose us

HangZhou AirHorse Compressor co., ltd is the professional manufacturing and exporter.We are a factory in HangZhou, China.We are specialized in air compressor research, development and production. The main products including screw air compressor, and air dryer etc. We do many OEM for international famous brand such as CZPT Rand.

 

We have obtained the approval of ISO9001-2000 international quality management system, ISO14001 Enviroment management system authentication, CE quality system, ASME quality system etc.

Packaging and Shipping

AirHorse compressor made each air compressor will be through various tests, only test run successful machine, will enter the next process: cleaning and packing, our packing is to adopt international standards and according to the customer’s requirements of transport equipment, in order to protect our machine can intact meet customer’s hands, transportation will be without the mode of transportation: by sea, air, train, car traffic, etc.

After-sale Service

• Guarantee time: 3 years for the air end, and 1 year for the whole machine.

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.

• Over board engineer service is available.

Overseas Engineer Service

• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.

Machinery Exhibition

Our Team

Special Customized Service

1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.

2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.

3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.

FAQ

Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.

Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.

Q8: What the exactly address of your factory?
A8: Our company is located in AirHorse Industrial Park, Xihu (West Lake) Dis. District, HangZhou, ZheJiang , China.
 

Hello,my friend, I’m an air compressor manufacturer in China.We do many OEM for international famous brand such as CZPT Rand.

This price is the recommended market price. For specific prices and delivery dates, please click “Contact Supplier” to send us an inquiry, and tell us what power, pressure and voltage you need, and we will provide you with the best price. Thank you!

 

Screw Shaft Types

A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:
screwshaft

Size

A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose.
The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job.
In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter.
Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.
screwshaft

Material

The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage.
Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises.
Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant.
Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each 1 has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best 1 depends on the application.
The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.

Function

The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes.
The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object.
Screws can be classified into 2 types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver.
A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function.
The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).
screwshaft

Applications

The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism.
The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application.
In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project.
If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.

China OEM Hot Selling Oilless 30HP 22kw Energy Saving Frequency Drive Screw Air Compressors Compressor with Permanent Magnet Motor   near me supplier China OEM Hot Selling Oilless 30HP 22kw Energy Saving Frequency Drive Screw Air Compressors Compressor with Permanent Magnet Motor   near me supplier

China supplier permanent magnet direct drive air screw compressor wholesaler

Product Description

Product Description
1. The most advanced split type design
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity,
    longer service life with imported CZPT bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large
overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the
motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life
and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the
maintenance, improving the reliability. So it can save 30% energy.
Our Permanent Magnet inverter screw air compressor Series:

Product details:

Application Fields:

Our Exhibition:

Our service:

1.Pre-sale service:

Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments. 
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.

Contact details:
Company name:HangZhou Comps Compressor Co.,Ltd
Company address:No.498 YouYi north street,Xihu (West Lake) Dis. district,HangZhou city.
Website:http://compscompressor  
Sales manager:Rick Zhang  Mobile No.:86~885177632  

How to Calculate the Diameter of a Worm Gear

worm shaft
In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.

Duplex worm gear

A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or 1 with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.
worm shaft

Single-throated worm gear

Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires 2 shafts, 1 for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the 2 worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.

Undercut worm gear

Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from 1 direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.
worm shaft

Analysis of worm shaft deflection

To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of 4 stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.

China supplier permanent magnet direct drive air screw compressor   wholesaler China supplier permanent magnet direct drive air screw compressor   wholesaler