Product Description

6 cavity servo drive automatic juice production line use PET bottle making blow moulding machines

Technical Parameters

Model	Item	PM-A2	PM-A4	PM-A6
Produtivity	Depend on bottle design	1800-2000 PCS/H	3200-4000 PCS/H	4000-5500 PCS/H
Product type	Volume	0.1-2.0L	0.1-2.0L	0.1-2.0L
	Body diameter	≤100mm	≤100mm	≤100mm
	Height	≤310mm	≤310mm	≤330mm
	Neck diameter	≤38mm	≤38mm	≤38mm
Mold	Cavity	2	4	6
	Mold thickness	240mm	240mm	240mm
	Mold volume	260*240*370mm	510*240*360mm	640*240*360mm
Main machine Power	Electrical source power	220V/380V 50/60HZ
		3Phase	3Phase	3Phase
	Rated Power	25KW	49KW	73KW
	Really use power	6.5KW	13	25
Air system	HP air compressor	1.6m3/min 3.0Mpa	3.0m3/min 3.0Mpa	6.0m3/min 3.0Mpa
	LP air compressor	1.0m3/min 1.0Mpa	1.6m3/min 1.0Mpa	2.0m3/min 1.0Mpa
	Air Tank	0.6m3 3.0Mpa	0.6m3 3.0Mpa	1.0m3 3.0Mpa
	Air dryer	1.0m3/min 3.0Mpa	2.0m3/min 3.0Mpa	6.0m3/min 3.0Mpa
Cooling water	Water Chiller	3HP	3HP	5HP
Machine	Size(L*W*H)	1900*1280*1930mm	1900*1860*1930mm	4100*1400*1800mm
	Weight	2000kg	3600kg	3000kg
Preform unscrambler	Size(L*W*H)	2000*950*2480mm	2000*950*2480mm	2000*950*2480mm
	Weight	250kg	250kg	250kg

The Automatic PET bottle blowing machine is suitable for the production of 0.1L-2.0L plastic containers and round and square bottles.
Fully automatic blow molding machine, freeing hands all the time, automatically adding preforms, automatic molding.
PLC controller, easy to operate, make different molds according to different customer products, and produce suitable products.
The whole Automatic PET bottle blowing machine adopts SS304 material, and the thickness is higher than that of the same industry machine. More efficient.

Main Features for PET Bottle Blowing Machine
1. Stable performance with advanced PLC.
2. Automatic preform conveyer to save human cost.
3. Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the bottle shaping rate, increase the production.
4. High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5. High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.
6. Introduce the FESTO air cylinder to avoid contamination and noise.
7. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into 3 parts in the air pressure diagram of the machine.
8. Strong clamping force with high pressure and double crank links to lock the mould.
9. Two ways of operating: Automatic and manual.
10. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
11. Contamination is avoided for the bottle body.
12. Ideal effect of the chilling with the chilling system.
13. Easy installation and starting
14. Safereliable and unique design of the position of valve to make the pneumatic diagram in the machine easier to understand.

Cylinder of PET Bottle Blowing Machine

Brand: FESTO 
Original: Germany 
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.

Holding Part of PET Bottle Blowing Machine

Brand:KTO
Original: Germany 
With Strong catching preform convey to the next step

Blowing cylinder of PET Bottle Blowing Machine

Brand: FESTO 
Original: Germany 
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.

Air compressor,filter,air tank 

Brand: Hengda
Original: China 
Complete supply the machine with required gas.

Our Service

Installation service
When you finish the Preparation conditions, our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, and train your employee until they can operate the machine well. 

The sample service
1. We can send you the video of the running machine. 
2. You are welcome to come to visit our factory, and see the machine running. 

Customized service
1. We can design the machines according your requirements(materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years. 

After-sales service
1. We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2. When you finish the Preparation conditions, our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, and train your employee until they can operate the machine well. 
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time. 
4. We provide 1 year warranty
5. Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl’ courier). 
7.12 Months guarantee and life-long technical support. 
8. Your business relationship with us will be confidential to any third party. 
9. Good after-sale service offered, please get back to us if you got any questions. 

Quality Control
We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly. 

If you want to know more information about the product, You can send an inquiry, we will solve any of your problems and send you running video. 

HangZhou Proman Machine Co. Ltd,is a production manufacturer and exporter specialized in water treatment plants,beverage filling machine, packing machine, bottle blowing machine, injection moulding machine and spare parts of filling line.
Our factory was established in the year of 1998, with the long history of accumulated experience in filling machine industry in south ZheJiang . There are many development engineers of filling machine in our company. We devote ourselves to the development, research and production of liquid food and beverage packing and filling industry.
Besides, we have our own designs for the bottles.
 
Proman Machine cooperated with many customers in recent years, we win the trust of customers from our high-quality products. And we are looking forward to the future cooperation with you if our products can impress you deeply!

FAQ

1. Where is your factory?
Our Factory is located in HangZhou City, 2 hours drive from ZheJiang and 1 hour drive from HangZhou(airplane & high-speed rail). If you arrive at ZheJiang or HangZhou, we can pick you up to visit our factory. 

2. Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas. 

3. What’s your guarantee or the warranty of the quality if we buy your machines?
We offer high quality machines with 1 year warranty and supply life-long technical support.
You’re always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.

 

How to Calculate the Diameter of a Worm Gear

In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.

Duplex worm gear

A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or 1 with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.

Single-throated worm gear

Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires 2 shafts, 1 for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the 2 worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.

Undercut worm gear

Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from 1 direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.

Analysis of worm shaft deflection

To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of 4 stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.