China Professional Premium 2-Ton Electric Vehicle Axles for Global Buyers cv axle replacement

Product Description

Product Description

Welcome to ZheJiang Xihu (West Lake) Dis.yue Xihu (West Lake) Dis. Carriage Co., Ltd., where innovation meets reliability! We are proud to offer state-of-the-art rear drive axles specially crafted for both new energy and traditional gasoline vehicles, ensuring top-notch performance and quality.
1) Discover our comprehensive range of rear drive axle assemblies and components, meticulously designed for seamless integration into both new energy and gasoline-powered vehicles, delivering unmatched efficiency and durability.
2) Tailor your ride with our customizable rear axle track and leaf spring center distance, perfectly adapted to meet your unique specifications.
3) Choose your level of safety with the option to include advanced braking devices, enhancing control and confidence on every journey.
4) Our electric drive axle for forward-thinking new energy vehicles boasts a versatile load capacity from 0.8T to 4.5T, accommodating a wide range of applications effortlessly.
5) For robust gasoline vehicles, our drive rear axle supports an impressive load range of 1.5T to 10.5T, ensuring strength and stability across diverse terrains.
6) Express your style with our premium coating options, featuring sleek black paint or durable electrophoretic paint to withstand the test of time.
7) Our manufacturing CZPT is proven by our extensive certifications: IATF 16949:2016 for quality management, ISO 14001:2015 for environmental standards, ISO 45001:2018 for CZPT and safety, ISO 5001:2018 for energy management, and GB/T 29490:2013 for intellectual property. Discover the DD140 New Energy Electric Vehicle Drive Axle for unparalleled innovation.

Instruction:
Our DD192 new energy electric vehicle axle is manufactured using stamping and welding processes, with a hardness and tensile strength exceeding industry standards. It ensures high durability and reliability in demanding application environments.
Our braking system is stable and reliable, equipped with durable non-asbestos brake pads to enhance safety and reliability. 1. Product Name: DD192 New Energy Electric Vehicle Axle
2. Wheelbase: Designed and manufactured based on user needs to ensure compatibility and performance.
3. Installation dimensions: Provide a 166mm diameter motor mounting flange to meet various needs.
4. Maximum output torque: 230Nm.
5. Maximum load option: Maximum load of 2 tons to meet your specific load requirements.
6. Material: Manufactured from high-quality steel to ensure strength and durability.
7. Brake drum diameter: 250mm or 270mm optional.
Noted:
1. Please note: electric axles can be customized according to customer requirements.
2. Customers can choose whether to install ABS devices based on their individual 
Detailed Photos

The Importance of Drive Axles and Components

In the fast-paced realm of daily life, whether for work or leisure, our devices must operate at CZPT performance. This hinges on the CZPT of both main components and those seemingly minor, yet crucial, accessories and drive shafts. We will explore the pivotal role these elements play in maximizing equipment performance and efficiency.

Firstly, the integrity of equipment components is vital for ensuring efficiency and stability. Each part contributes uniquely to the overall functionality. A single malfunction can disrupt the entire system. Our reliance on high-quality components from renowned brands worldwide guarantees seamless operation, adherence to international standards, cost-effectiveness, and ease of maintenance.

Secondly, drive shafts are indispensable in automobiles, facilitating the transfer of force and motion. Their quality directly influences the transmission’s efficiency and precision. By manufacturing our own drive shafts, we achieve superior quality control and cost benefits. Our rigorous precision control during assembly ensures maximum transmission efficiency and accuracy.

In conclusion, axles are undeniably crucial in the automotive world; their impeccable quality is non-negotiable. Our dedication to delivering high-quality axles ensures that your vehicle achieves unrivaled performance and reliability.

Company Profile


ZheJiang Xihu (West Lake) Dis.yue Xihu (West Lake) Dis. Automotive Axle Co., Ltd., a beacon in the axle manufacturing industry since its inception in December 2006, excels in the sophisticated design, pioneering research, seamless manufacturing, and precise assembly of high-quality automotive rear axles. In March 2571, bolstered by a strategic alliance with Qilu Finance Group, the company ascended to new heights, becoming a premier research and production hub for cutting-edge new energy vehicle axles under a prestigious state-owned enterprise. Nestled in the vibrant Laiwu District of HangZhou City, ZheJiang Province, this expansive 86,000-square-meter facility operates with over 200 dedicated professionals, boasting an impressive annual production capacity of 200,000 rear axles. Celebrated as a national high-tech enterprise and an exemplar of intellectual property innovation, it’s recognized as a patent star enterprise in ZheJiang and a prominent contributor to the province’s low-carbon initiatives. The company is equipped with advanced provincial-level technology and industrial design centers, and it leads the way in axle manufacturing with state-of-the-art welding and processing technologies, featuring China’s top differential assembly, main reducer assembly, hub assembly, and complete rear axle assembly lines. The product range spans electric drive axles for new energy and fuel-driven vehicles, consistently earning the ‘Excellent Supplier’ accolade from numerous automobile manufacturers. Certified under the stringent IATF 16949:2016 Quality Management System, ISO 14001:2015 Environmental Management, ISO 45001:2018 Occupational CZPT and Safety, ISO 5001:2018 Energy Management, and GB/T 29490:2013 Intellectual Property Management standards, the company embodies excellence. Adhering to core values of ‘people-oriented, technology-driven development, and mutual benefit,’ it upholds a quality policy of ‘quality first, continuous improvement to exceed expectations,’ delivering superior axle products. ZheJiang Xihu (West Lake) Dis.yue Xihu (West Lake) Dis. Automotive Axle Co., Ltd. eagerly anticipates forging sincere collaborations with customers to create a radiant future together!

Our Advantages
Production line

Testing equipment


Company Honors

Packaging & Shipping


1. Who are we? Rooted in the bustling heart of ZheJiang , China, our journey began in 2006, driven by an unwavering commitment to CZPT in rear axle manufacturing. Through the years, our focus has remained on cutting-edge research, development, and production of state-of-the-art trailer axles, fueled by a relentless pursuit of innovation. Our diverse product portfolio is anchored in 2 key domains: new energy electric drive axles and high-performance fuel-powered drive axles. Our products are lauded worldwide for their superior quality and unparalleled performance, CZPT over 50 countries and regions, including Asia, Europe, Latin America, the Middle East, Australia, and Africa. Our collaborations with a plethora of clients have resulted in remarkable success stories, bringing enhanced benefits and exceptional value across the globe.

2. How do we ensure product quality?** Quality is the heartbeat of our operations, and our unwavering commitment to unparalleled product quality is the cornerstone of our ethos. Our products, proudly certified under the esteemed IATF16949:2016 international quality standard, stand as a testament to our dedication to excellence. We employ a rigorous quality assurance framework, meticulously selecting raw materials, utilizing advanced production methodologies, and conducting thorough inspections to ensure every detail is scrutinized. Comprehensive road performance testing guarantees that our products meet and exceed stringent quality benchmarks, offering customers reassurance and confidence in every purchase.

3. What can you buy from us?** Our extensive collection of top-tier drive axles is crafted to cater to your every need, whether for new energy electric or robust fuel-powered applications. Embracing a customer-centric philosophy, we relentlessly strive to elevate both product quality and service excellence. Our impeccable track record of zero quality disputes underscores our commitment to maintaining the highest standards of quality and customer satisfaction.

4. Do you have a minimum order quantity requirement?** We understand the diverse needs of our clientele, offering flexible minimum order quantities tailored to individual circumstances. Successful partnerships are built on mutual understanding and shared benefits. The greater the order, the more profound the success we can achieve together.

Send your information to this supplier and embark on an unparalleled cooperation journey, creating a brighter future together with shared success and innovation.

FAQ

Q1. What are your packaging terms?
A: Typically, we ensure your products are securely packed in sturdy brown cardboard boxes, complemented by heat-treated wooden pallets for added protection. If you possess a legally registered trademark, we are delighted to pack your products in your exclusive branded cartons upon receiving your authorization letter.

Q2: What are your payment terms?
A: Our payment terms require 50% as a deposit and the remaining 50% before shipment. To ensure your satisfaction, we will provide you with detailed photographs of the product and packaging before you settle the balance.

Q3. What are your terms of delivery?
A: We offer flexible delivery terms including FOB, CIF, DDU, EXW, and DAP to suit your logistical needs.

Q4. What is your delivery time?
A: Typically, our delivery timeframe ranges from 5 to 15 days after receiving the down payment. The precise delivery schedule is contingent upon the type and quantity of the goods ordered.

Q5. Can you produce according to the sample?
A: Absolutely, we can manufacture products based on your sample or technical drawings. Additionally, we possess the capability to create molds and fixtures tailored to your specifications.

Q6. What is your sample policy?
A: We are pleased to provide samples if we have ready-made parts in stock. However, please note that the sample fee and courier charges are the responsibility of the customer.

Q7. Will you inspect all products before shipping?
A: Certainly, we conduct a thorough 100% inspection on all products prior to shipping to guarantee the highest quality standards.

Q8: How do you build long-term good cooperation between us?
A1: We are committed to delivering exceptional quality products at competitive prices, ensuring that our customers enjoy maximum benefits.
A2: We value each customer as a friend and strive to conduct business with integrity, fostering genuine friendships, regardless of their origin.

 

 

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axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

Are there specific maintenance tips to extend the lifespan of my vehicle’s axles?

Maintaining the axles of your vehicle is crucial for ensuring their longevity, performance, and overall safety. Here are some specific maintenance tips to extend the lifespan of your vehicle’s axles:

  1. Regular Inspection:
  2. Perform regular visual inspections of the axles to check for any signs of damage, leaks, or excessive wear. Look for cracks, bends, or rust on the axle housing, and inspect the axle shafts, seals, and boots. Early detection of issues can help prevent further damage and costly repairs.

  3. Lubrication:
  4. Follow the manufacturer’s recommendations for axle lubrication. Proper lubrication helps reduce friction and wear on the axle components. Regularly check the axle’s lubricant level and quality, and replace it as necessary. Use the recommended lubricant type and viscosity for your specific axle.

  5. Seal Inspection and Replacement:
  6. Check the axle seals for any signs of leaks, such as fluid accumulation around the axle ends. Leaking seals can allow contaminants to enter the axle assembly, leading to premature wear and damage. Replace worn or damaged seals promptly to maintain proper lubrication and prevent contamination.

  7. Proper Loading and Towing:
  8. Ensure that you do not exceed the weight capacity of your vehicle’s axles. Overloading or towing beyond the recommended limits can put excessive stress on the axles, leading to premature wear or failure. Be mindful of the payload and towing capacity specified by the vehicle manufacturer.

  9. Driving Techniques:
  10. Adopt proper driving techniques to minimize stress on the axles. Avoid sudden acceleration, aggressive cornering, and harsh braking, as these actions can subject the axles to excessive forces. Additionally, be cautious when driving over rough terrain or obstacles to prevent impacts that could damage the axles.

  11. Regular Wheel Alignment:
  12. Maintain proper wheel alignment to prevent excessive strain on the axles. Misaligned wheels can put uneven loads on the axles, leading to accelerated wear. Regularly check and adjust the wheel alignment as per the manufacturer’s recommendations.

  13. Proper Tire Inflation:
  14. Ensure that your vehicle’s tires are properly inflated according to the recommended tire pressure. Underinflated or overinflated tires can affect the load distribution on the axles and increase the risk of axle damage. Regularly check and maintain the correct tire pressure.

  15. Service Intervals:
  16. Follow the recommended service intervals for your vehicle, which may include axle inspections, lubricant changes, and other maintenance tasks. Adhering to these intervals ensures that the axles are properly maintained and any potential issues are addressed in a timely manner.

It’s important to consult your vehicle’s owner’s manual for specific maintenance guidelines and intervals provided by the manufacturer. Additionally, if you notice any unusual noises, vibrations, or handling issues related to the axles, it is advisable to have your vehicle inspected by a qualified mechanic to identify and address any potential axle problems promptly.

axle

What is the primary function of an axle in a vehicle or machinery?

An axle plays a vital role in both vehicles and machinery, providing essential functions for their operation. The primary function of an axle is to transmit rotational motion and torque from an engine or power source to the wheels or other rotating components. Here are the key functions of an axle:

  1. Power Transmission:
  2. An axle serves as a mechanical link between the engine or power source and the wheels or driven components. It transfers rotational motion and torque generated by the engine to the wheels, enabling the vehicle or machinery to move. As the engine rotates the axle, the rotational force is transmitted to the wheels, propelling the vehicle forward or driving the machinery’s various components.

  3. Support and Load Bearing:
  4. An axle provides structural support and load-bearing capability, especially in vehicles. It bears the weight of the vehicle or machinery and distributes it evenly across the wheels or supporting components. This load-bearing function ensures stability, balance, and proper weight distribution, contributing to safe and efficient operation.

  5. Wheel and Component Alignment:
  6. The axle helps maintain proper alignment of the wheels or rotating components. It ensures that the wheels are parallel to each other and perpendicular to the ground, promoting stability and optimal tire contact with the road surface. In machinery, the axle aligns and supports the rotating components, ensuring their correct positioning and enabling smooth and efficient operation.

  7. Suspension and Absorption of Shocks:
  8. In vehicles, particularly those with independent suspension systems, the axle plays a role in the suspension system’s operation. It may incorporate features such as differential gears, CV joints, or other mechanisms that allow the wheels to move independently while maintaining power transfer. The axle also contributes to absorbing shocks and vibrations caused by road irregularities, enhancing ride comfort and vehicle handling.

  9. Steering Control:
  10. In some vehicles, such as trucks or buses, the front axle also serves as a steering axle. It connects to the steering mechanism, allowing the driver to control the direction of the vehicle. By turning the axle, the driver can steer the wheels, enabling precise maneuverability and navigation.

  11. Braking:
  12. An axle often integrates braking components, such as brake discs, calipers, or drums. These braking mechanisms are actuated when the driver applies the brakes, creating friction against the rotating axle or wheels and causing deceleration or stopping of the vehicle. The axle’s design can affect braking performance, ensuring effective and reliable stopping power.

Overall, the primary function of an axle in both vehicles and machinery is to transmit rotational motion, torque, and power from the engine or power source to the wheels or rotating components. Additionally, it provides support, load-bearing capability, alignment, suspension, steering control, and braking functions, depending on the specific application and design requirements.

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editor by lmc 2024-11-04