Category Archives: Product Catalog

China Professional Foldable Electric Power Wheelchair with Front Wheel Drive with Good quality

Product Description

Foldable Electric Power Wheelchair with Front Wheel Drive

FAQ

Q: Where is your factory located? How can I visit you?
A: Our factory is located in medical devices production zone, Xihu (West Lake) Dis. District, HangZhou City which is near the capital ZheJiang . You can fly to ZheJiang Capital International airport. Then take 1 hour high speed train to our city.

Q: What are your own-produce products?
A: We produce hospital beds, home nursing beds, anti-bedsore air mattresses by ourselves. We can get very reasonable prices and high quality related products for you. Such as wheelchairs, walking aids, crutches, commode chairs, medical protective equipment.

Q: What are your payment terms?
A: T/T and L/C are the most common use payment terms. We also have rich experiences in D/P, DA and other payment terms. We will do what we can do to provide advantages.

Q: Do you accept OEM or ODM orders?
A: OEM and ODM orders is highly welcomed. Please contact our sales for our OEM and ODM cases for your kindly information.

Q: What is your QA/QC policy?
A: We have complete QA/QC regulations and strictly obey the regulations during the all production procedures. Please ask for the regulations and cases from our sales directly.

Q: What’s your warranty policy?
A: We provide 1 year warranty for our products. Send us pictures or videos to the sales, we will provide after-sales services for you.

 

Why Checking the Drive Shaft is Important

If you hear clicking noises while driving, your driveshaft may need repair. An experienced mechanic can tell if the noise is coming from 1 side or both sides. This problem is usually related to the torque converter. Read on to learn why it’s so important to have your driveshaft inspected by an auto mechanic. Here are some symptoms to look for. Clicking noises can be caused by many different things. You should first check if the noise is coming from the front or the rear of the vehicle.
air-compressor

hollow drive shaft

Hollow driveshafts have many benefits. They are light and reduce the overall weight of the vehicle. The largest manufacturer of these components in the world is CZPT. They also offer lightweight solutions for various applications, such as high-performance axles. CZPT driveshafts are manufactured using state-of-the-art technology. They offer excellent quality at competitive prices.
The inner diameter of the hollow shaft reduces the magnitude of the internal forces, thereby reducing the amount of torque transmitted. Unlike solid shafts, hollow shafts are getting stronger. The material inside the hollow shaft is slightly lighter, which further reduces its weight and overall torque. However, this also increases its drag at high speeds. This means that in many applications hollow driveshafts are not as efficient as solid driveshafts.
A conventional hollow drive shaft consists of a first rod 14 and a second rod 14 on both sides. The first rod is connected with the second rod, and the second rod extends in the rotation direction. The 2 rods are then friction welded to the central area of ​​the hollow shaft. The frictional heat generated during the relative rotation helps to connect the 2 parts. Hollow drive shafts can be used in internal combustion engines and environmentally-friendly vehicles.
The main advantage of a hollow driveshaft is weight reduction. The splines of the hollow drive shaft can be designed to be smaller than the outside diameter of the hollow shaft, which can significantly reduce weight. Hollow shafts are also less likely to jam compared to solid shafts. Hollow driveshafts are expected to eventually occupy the world market for automotive driveshafts. Its advantages include fuel efficiency and greater flexibility compared to solid prop shafts.

Cardan shaft

Cardan shafts are a popular choice in industrial machinery. They are used to transmit power from 1 machine to another and are available in a variety of sizes and shapes. They are available in a variety of materials, including steel, copper, and aluminum. If you plan to install 1 of these shafts, it is important to know the different types of Cardan shafts available. To find the best option, browse the catalog.
Telescopic or “Cardan” prop shafts, also known as U-joints, are ideal for efficient torque transfer between the drive and output system. They are efficient, lightweight, and energy-efficient. They employ advanced methods, including finite element modeling (FEM), to ensure maximum performance, weight, and efficiency. Additionally, the Cardan shaft has an adjustable length for easy repositioning.
Another popular choice for driveshafts is the Cardan shaft, also known as a driveshaft. The purpose of the driveshaft is to transfer torque from the engine to the wheels. They are typically used in high-performance car engines. Some types are made of brass, iron, or steel and have unique surface designs. Cardan shafts are available in inclined and parallel configurations.
Single Cardan shafts are a common replacement for standard Cardan shafts, but if you are looking for dual Cardan shafts for your vehicle, you will want to choose the 1310 series. This type is great for lifted jeeps and requires a CV-compatible transfer case. Some even require axle spacers. The dual Cardan shafts are also designed for lifts, which means it’s a good choice for raising and lowering jeeps.
air-compressor

universal joint

Cardan joints are a good choice for drive shafts when operating at a constant speed. Their design allows a constant angular velocity ratio between the input and output shafts. Depending on the application, the recommended speed limit may vary depending on the operating angle, transmission power, and application. These recommendations must be based on pressure. The maximum permissible speed of the drive shaft is determined by determining the angular acceleration.
Because gimbal joints don’t require grease, they can last a long time but eventually fail. If they are poorly lubricated or dry, they can cause metal-to-metal contact. The same is true for U-joints that do not have oil filling capability. While they have a long lifespan, it can be difficult to spot warning signs that could indicate impending joint failure. To avoid this, check the drive shaft regularly.
U-joints should not exceed 70 percent of their lateral critical velocity. However, if this speed is exceeded, the part will experience unacceptable vibration, reducing its useful life. To determine the best U-joint for your application, please contact your universal joint supplier. Typically, lower speeds do not require balancing. In these cases, you should consider using a larger pitch diameter to reduce axial force.
To minimize the angular velocity and torque of the output shaft, the 2 joints must be in phase. Therefore, the output shaft angular displacement does not completely follow the input shaft. Instead, it will lead or lag. Figure 3 illustrates the angular velocity variation and peak displacement lead of the gimbal. The ratios are shown below. The correct torque for this application is 1360 in-Ibs.

Refurbished drive shaft

Refurbished driveshafts are a good choice for a number of reasons. They are cheaper than brand new alternatives and generally just as reliable. Driveshafts are essential to the function of any car, truck, or bus. These parts are made of hollow metal tubes. While this helps reduce weight and expense, it is vulnerable to external influences. If this happens, it may crack or bend. If the shaft suffers this type of damage, it can cause serious damage to the transmission.
A car’s driveshaft is a critical component that transmits torque from the engine to the wheels. A1 Drive Shaft is a global supplier of automotive driveshafts and related components. Their factory has the capability to refurbish and repair almost any make or model of driveshafts. Refurbished driveshafts are available for every make and model of vehicle. They can be found on the market for a variety of vehicles, including passenger cars, trucks, vans, and SUVs.
Unusual noises indicate that your driveshaft needs to be replaced. Worn U-joints and bushings can cause excessive vibration. These components cause wear on other parts of the drivetrain. If you notice any of these symptoms, please take your vehicle to the AAMCO Bay Area Center for a thorough inspection. If you suspect damage to the driveshaft, don’t wait another minute – it can be very dangerous.
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The cost of replacing the drive shaft

The cost of replacing a driveshaft varies, but on average, this repair costs between $200 and $1,500. While this price may vary by vehicle, the cost of parts and labor is generally equal. If you do the repair yourself, you should know how much the parts and labor will cost before you start work. Some parts can be more expensive than others, so it’s a good idea to compare the cost of several locations before deciding where to go.
If you notice any of these symptoms, you should seek a repair shop immediately. If you are still not sure if the driveshaft is damaged, do not drive the car any distance until it is repaired. Symptoms to look for include lack of power, difficulty moving the car, squeaking, clanking, or vibrating when the vehicle is moving.
Parts used in drive shafts include center support bearings, slip joints, and U-joints. The price of the driveshaft varies by vehicle and may vary by model of the same year. Also, different types of driveshafts require different repair methods and are much more expensive. Overall, though, a driveshaft replacement costs between $300 and $1,300. The process may take about an hour, depending on the vehicle model.
Several factors can lead to the need to replace the drive shaft, including bearing corrosion, damaged seals, or other components. In some cases, the U-joint indicates that the drive shaft needs to be replaced. Even if the bearings and u-joints are in good condition, they will eventually break and require the replacement of the drive shaft. However, these parts are not cheap, and if a damaged driveshaft is a symptom of a bigger problem, you should take the time to replace the shaft.

China Professional Foldable Electric Power Wheelchair with Front Wheel Drive   with Good qualityChina Professional Foldable Electric Power Wheelchair with Front Wheel Drive   with Good quality

China OEM Diesel Hydraulic or Electric Drive with Corresponding Gearboxes Diverse and Reliable Marine Winches with Great quality

Product Description

Marine winch OEM for boat industrial marine winches

 

Relong hydraulic winch has its own valve group, so that it makes the hydraulic system more simple and increases the stability of the transmission device. The hydraulic valve group of Relong winch solves the problem of empty hook vibrating and falling again during hoisting. So winch can lift and put down stably. When starting and working, CZPT winch is high efficiency, low energy consumption, low noise, and beautiful form. hydraulic winch can be used on the following applications: Traction equipment of gravity crushing Pedrail crane and ship crane Automobile crane Pipe hoist machine Grab bucket Drilling machine with crushing function.

 

Features

1. Last for long as it is very durable. With proper care and maintenance such as replacing worn-out parts, a hydraulic winch will serve you for a very long time.
2. It has the capacity to operate very heavy loads especially for those that an electric winch does not have the capacity for.
3. They also work continuously as long as the engine is running. We usually advise electric winches to be used for smaller projects, as without an electric supply, they will not function.
4. For hydraulic winches, can work for long periods of time as long as the engine is working. Especially during ship launching and vessel upgrading projects, when the CZPT situation plays a role in the project operation, the winch may be required to perform consistently at longer periods of time

Application

All products

Quality Control

Company Overview

RELONG TECHNOLOGY CO, LTD is a high-tech enterprise focusing on designing, manufacturing assembly, and operation management of environmental protection projects and machinery with more than 20 years of experience.

Our main product is an automatic aquatic weeds harvester. It is mainly used to collect floating garbage, aquatic vegetation, and salvage in reservoirs, rivers, lakes, and coastal areas.

In addition, we have our own R & D team and independent factory production to save production time.

certificate
Cases

FAQ
 

How long is the delivery time of your equipment?
–Within 15-20 days after receiving the deposit.
2. How to install the machine?
–If need the seller’s installation help, the seller will send 1 (1) technologist to Your workplace to conduct installation and
train 3-5 workers to operate the machine, buyer shall arrange at least 3-5 workers to work with the engineers.
3. How long is the equipment warranty period?
— We provide a 12-months warranty for the quality of the diesel engine/generator, motor water pump (impeller is 6months), storage battery, but not responsible for rust.

 

An Overview of Worm Shafts and Gears

This article provides an overview of worm shafts and gears, including the type of toothing and deflection they experience. Other topics covered include the use of aluminum versus bronze worm shafts, calculating worm shaft deflection and lubrication. A thorough understanding of these issues will help you to design better gearboxes and other worm gear mechanisms. For further information, please visit the related websites. We also hope that you will find this article informative.
worm shaft

Double throat worm gears

The pitch diameter of a worm and the pitch of its worm wheel must be equal. The 2 types of worm gears have the same pitch diameter, but the difference lies in their axial and circular pitches. The pitch diameter is the distance between the worm’s teeth along its axis and the pitch diameter of the larger gear. Worms are made with left-handed or right-handed threads. The lead of the worm is the distance a point on the thread travels during 1 revolution of the worm gear. The backlash measurement should be made in a few different places on the gear wheel, as a large amount of backlash implies tooth spacing.
A double-throat worm gear is designed for high-load applications. It provides the tightest connection between worm and gear. It is crucial to mount a worm gear assembly correctly. The keyway design requires several points of contact, which block shaft rotation and help transfer torque to the gear. After determining the location of the keyway, a hole is drilled into the hub, which is then screwed into the gear.
The dual-threaded design of worm gears allows them to withstand heavy loads without slipping or tearing out of the worm. A double-throat worm gear provides the tightest connection between worm and gear, and is therefore ideal for hoisting applications. The self-locking nature of the worm gear is another advantage. If the worm gears are designed well, they are excellent for reducing speeds, as they are self-locking.
When choosing a worm, the number of threads that a worm has is critical. Thread starts determine the reduction ratio of a pair, so the higher the threads, the greater the ratio. The same is true for the worm helix angles, which can be one, two, or 3 threads long. This varies between a single thread and a double-throat worm gear, and it is crucial to consider the helix angle when selecting a worm.
Double-throat worm gears differ in their profile from the actual gear. Double-throat worm gears are especially useful in applications where noise is an issue. In addition to their low noise, worm gears can absorb shock loads. A double-throat worm gear is also a popular choice for many different types of applications. These gears are also commonly used for hoisting equipment. Its tooth profile is different from that of the actual gear.
worm shaft

Bronze or aluminum worm shafts

When selecting a worm, a few things should be kept in mind. The material of the shaft should be either bronze or aluminum. The worm itself is the primary component, but there are also addendum gears that are available. The total number of teeth on both the worm and the addendum gear should be greater than 40. The axial pitch of the worm needs to match the circular pitch of the larger gear.
The most common material used for worm gears is bronze because of its desirable mechanical properties. Bronze is a broad term referring to various copper alloys, including copper-nickel and copper-aluminum. Bronze is most commonly created by alloying copper with tin and aluminum. In some cases, this combination creates brass, which is a similar metal to bronze. The latter is less expensive and suitable for light loads.
There are many benefits to bronze worm gears. They are strong and durable, and they offer excellent wear-resistance. In contrast to steel worms, bronze worm gears are quieter than their counterparts. They also require no lubrication and are corrosion-resistant. Bronze worms are popular with small, light-weight machines, as they are easy to maintain. You can read more about worm gears in CZPT’s CZPT.
Although bronze or aluminum worm shafts are the most common, both materials are equally suitable for a variety of applications. A bronze shaft is often called bronze but may actually be brass. Historically, worm gears were made of SAE 65 gear bronze. However, newer materials have been introduced. SAE 65 gear bronze (UNS C90700) remains the preferred material. For high-volume applications, the material savings can be considerable.
Both types of worms are essentially the same in size and shape, but the lead on the left and right tooth surfaces can vary. This allows for precise adjustment of the backlash on a worm without changing the center distance between the worm gear. The different sizes of worms also make them easier to manufacture and maintain. But if you want an especially small worm for an industrial application, you should consider bronze or aluminum.

Calculation of worm shaft deflection

The centre-line distance of a worm gear and the number of worm teeth play a crucial role in the deflection of the rotor. These parameters should be entered into the tool in the same units as the main calculation. The selected variant is then transferred to the main calculation. The deflection of the worm gear can be calculated from the angle at which the worm teeth shrink. The following calculation is helpful for designing a worm gear.
Worm gears are widely used in industrial applications due to their high transmittable torques and large gear ratios. Their hard/soft material combination makes them ideally suited for a wide range of applications. The worm shaft is typically made of case-hardened steel, and the worm wheel is fabricated from a copper-tin-bronze alloy. In most cases, the wheel is the area of contact with the gear. Worm gears also have a low deflection, as high shaft deflection can affect the transmission accuracy and increase wear.
Another method for determining worm shaft deflection is to use the tooth-dependent bending stiffness of a worm gear’s toothing. By calculating the stiffness of the individual sections of a worm shaft, the stiffness of the entire worm can be determined. The approximate tooth area is shown in figure 5.
Another way to calculate worm shaft deflection is by using the FEM method. The simulation tool uses an analytical model of the worm gear shaft to determine the deflection of the worm. It is based on a two-dimensional model, which is more suitable for simulation. Then, you need to input the worm gear’s pitch angle and the toothing to calculate the maximum deflection.
worm shaft

Lubrication of worm shafts

In order to protect the gears, worm drives require lubricants that offer excellent anti-wear protection, high oxidation resistance, and low friction. While mineral oil lubricants are widely used, synthetic base oils have better performance characteristics and lower operating temperatures. The Arrhenius Rate Rule states that chemical reactions double every 10 degrees C. Synthetic lubricants are the best choice for these applications.
Synthetics and compounded mineral oils are the most popular lubricants for worm gears. These oils are formulated with mineral basestock and 4 to 6 percent synthetic fatty acid. Surface-active additives give compounded gear oils outstanding lubricity and prevent sliding wear. These oils are suited for high-speed applications, including worm gears. However, synthetic oil has the disadvantage of being incompatible with polycarbonate and some paints.
Synthetic lubricants are expensive, but they can increase worm gear efficiency and operating life. Synthetic lubricants typically fall into 2 categories: PAO synthetic oils and EP synthetic oils. The latter has a higher viscosity index and can be used at a range of temperatures. Synthetic lubricants often contain anti-wear additives and EP (anti-wear).
Worm gears are frequently mounted over or under the gearbox. The proper lubrication is essential to ensure the correct mounting and operation. Oftentimes, inadequate lubrication can cause the unit to fail sooner than expected. Because of this, a technician may not make a connection between the lack of lube and the failure of the unit. It is important to follow the manufacturer’s recommendations and use high-quality lubricant for your gearbox.
Worm drives reduce backlash by minimizing the play between gear teeth. Backlash can cause damage if unbalanced forces are introduced. Worm drives are lightweight and durable because they have minimal moving parts. In addition, worm drives are low-noise and vibration. In addition, their sliding motion scrapes away excess lubricant. The constant sliding action generates a high amount of heat, which is why superior lubrication is critical.
Oils with a high film strength and excellent adhesion are ideal for lubrication of worm gears. Some of these oils contain sulfur, which can etch a bronze gear. In order to avoid this, it is imperative to use a lubricant that has high film strength and prevents asperities from welding. The ideal lubricant for worm gears is 1 that provides excellent film strength and does not contain sulfur.

China OEM Diesel Hydraulic or Electric Drive with Corresponding Gearboxes Diverse and Reliable Marine Winches   with Great qualityChina OEM Diesel Hydraulic or Electric Drive with Corresponding Gearboxes Diverse and Reliable Marine Winches   with Great quality

China Custom Dual Battery Long Range 1000W MID Drive Electric Bicycle with high quality

Product Description

Detailed Information

  Main Components
Motor 52v1000w mid drive motor Frame 6061 Alloy Aluminum
Bafang G510 mid motor Rim/Tyres Aluminum/27.5*2.8
Battery 52V17.5Ah*2 CZPT Battery Cells Front fork Hydraulic Suspension Fork
Light Front and  rear light available Brake Tektro Hydraulic Disc Brake
Displayer Bafang color LCD display Derailleur 9/11 Speed Shimano/Microshift
Controller 52V controller integrated with frame Speed gears 9/11 Speed Shimano/Microshift
Sensor Torque sensor, pedal assisted Handlebar/stem Alloy aluminum
Charger 58.8V 3A Spoke 13g Stainless steel
Plug as final market requirement Chain Rust resistant chain
Charge time 10-12hours Rack Optional
Throttle Optional Fender Optional
Performance Performance
Speed 60Km/h Max Load 120Kgs
Range 90km+ by PAS N.W / G.W 45kg / 55kg
Carton Size 1600*280*825mm Container Load 120pcs/40HQ

                        
Bike Details

Company Profile
 The Manufacturer and Trade company                                                
                                    HangZhou Lanbo Technology Co., Ltd

 

                                 HangZhou Bridge Import & Export Co., Ltd
10years experience R&D team

Consisted of engineers from famous company such as Ginat, Lvyuan and etc. More than 10 years professional R&D experience can help you to design, open mould, make samples, provide professional ODM and OEM service with flexibility.

50000pcs annual production capacity

2 e-bike assembly lines, stereoscopic warehouse, CNC workshop,wheel winding assembly line, packing line help to support intime delivery.

7years mature cooperation with famous brands

Longtime support from famous bike part brands such as Bafang, Tektro, Shimano, Suntour, RST, Promax, Wellgo, Selle Royal and etc to shorten the production leadtime

100% test of the bike

Strict QC process has been poved by years cooperation with USA brands such as Juiced Bikes, Bird and etc, including IQC, IPQC, FQC, OQC. 100% test of the bike before delivery is promised.

4hours to HangZhou port, 1.5hour from HangZhou airport, 2hours from ZheJiang Xihu (West Lake) Dis.ao Airport by CRH train

Only 4 hours to HangZhou port ensures the container to arrive at the port before the cutom closing time.

1.5hour from HangZhou airport, 2hours from ZheJiang Xihu (West Lake) Dis.ao airport, you can easily come and visit our factory.

Packing

Packing Method

Two choices for you:

A:All-in-1 cotton packaging.
If you sell directly to customers, we advise packing in this way,this kind of packing can greatly help to deal with the rough handling but at the same time, it will cost more.

B:Normal packing.
If you sell to distributors, we advise you use this packing method: pearl cotton and carto. This kind of protection may not as perfect as the above one, but if sell to distributors, it is sufficient to protect the bikes. Also it will be cheaper than the first one.

Related Products.

 

FAQ
1. Q: Where is your company located? How can I visit there?
A: We are located in HangZhou, ZHangZhoug province of China. It’s 4 hours’ drive from ZheJiang airport and 2 hours’ drive from HangZhou airport. It could be faster by CRH train. We warmly welcome business and technical partners from worldwide

2. Q: Can I get sample and how long will it take?
A: Yes, sample order is available for quality check and market test. If it is the type we have in stock, it normally takes within 10 days to deliver. If it is a new type or customized, it may need 2-3 months depending on different parts lead time.If it is a new type or customized, it may need 2-3 months depending on different parts lead time.

3. Q: What’s the MOQ?
A: MOQ is 10pcs for each model. If less than MOQ, we will charge sample fee accordingly.

4. Q: Can I have my own customized product?
A: Yes. We are a veteran manufacturer and totally back up our customers to establish their own brand. OEM&ODM are both available, including outlook, logo, color and package design etc.

5. Q: Can I mix different models in 1 container?
A: Yes. You can mix up 3-4 different models in 1 container.

6. Q: What’s the delivery time?
A: It normally takes about 30-60 days to finish order. But the exact time is according to actual situation.

7. Q: What is the payment terms?
A: T/T and L/C at sight.

8. Q: How does your factory carry out quality control?
A:We have a mature and strict QC process, including IQC, IPQC, FQC, and OQC. Thus we have a good quality control on key parts including battery, motor, brake and other electronic and mechanical parts. We have professional testers to do 100% road testing. Our factory meets the ISO9001:2015 management standards.

9.Q:Can I choose any color?
A: Yes. We can provide various color options.

10. Q:What are your terms of packing?
A: Each bike will be packed by 7-layer carton with EPE stuffing, which providing double protection. Carton marks can be customized accordingly.

11.Q:Are you a trading company or manufacturer?
A: We are an experienced manufacturer with a factory covering an area over 9000 square meters, including assembly workshop, wheel-knitting workshop, CNC processing workshop, R&D center, warehouse and etc.. We also have exporting company can do international trading business.

12.Q:How about your Warranty?
A:a)Charger, motor and lithium battery: 24 months warranty.
b)Controller: 18 months warranty
c)Frame: 36 months warranty.
The following conditions, not including in warranty policy:
a.) Any damages caused by human factor.
b.) Dismounting any parts without professional technical people.
c.) Use other parts in our electric bike or scooter.
d.) Damages caused by traffic accident and other accident.
e.) The problem caused by overloading.

13.Q:Can you change specifications for me ?
A:Yes. We will evaluate customized changes and provide ODM and OEM service.

14.Q:What’s your online service time?
A:We are on-line from 8:00am to 17.00pm ZheJiang Time (GMT+8),from Monday to Saturday. Please leave message when we are offline, we will reply as long as we read it.

Screw Shaft Types

If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.

Machined screw shafts

Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids.
For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance.
Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well.
In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
screwshaft

Ball screw nuts

If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft.
When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw.
The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction.
The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
screwshaft

Threaded shank

Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank.
In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing.
The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well.
The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.

Round head

A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project.
A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice.
Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look.
Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
screwshaft

Self-locking mechanism

A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism.
The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw.
Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable.
Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.

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China Best Sales Self Drive Travel Car Organizer Box (YSC002-004) near me supplier

Product Description

Size: 46.5*31.5*36cm
Color: Brown( Any color on pantone card)
Package: One piece packed in a poly bag, 40 PCS in a carton
Payment terms: T/T
Sample time: 3-7days

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Lead Screws and Clamp Style Collars

If you have a lead screw, you’re probably interested in learning about the Acme thread on this type of shaft. You might also be interested in finding out about the Clamp style collars and Ball screw nut. But before you buy a new screw, make sure you understand what the terminology means. Here are some examples of screw shafts:

Acme thread

The standard ACME thread on a screw shaft is made of a metal that is resistant to corrosion and wear. It is used in a variety of applications. An Acme thread is available in a variety of sizes and styles. General purpose Acme threads are not designed to handle external radial loads and are supported by a shaft bearing and linear guide. Their design is intended to minimize the risk of flank wedging, which can cause friction forces and wear. The Centralizing Acme thread standard caters to applications without radial support and allows the thread to come into contact before its flanks are exposed to radial loads.
The ACME thread was first developed in 1894 for machine tools. While the acme lead screw is still the most popular screw in the US, European machines use the Trapezoidal Thread (Metric Acme). The acme thread is a stronger and more resilient alternative to square threads. It is also easier to cut than square threads and can be cut by using a single-point threading die.
Similarly to the internal threads, the metric versions of Acme are similar to their American counterparts. The only difference is that the metric threads are generally wider and are used more frequently in industrial settings. However, the metric-based screw threads are more common than their American counterparts worldwide. In addition, the Acme thread on screw shafts is used most often on external gears. But there is still a small minority of screw shafts that are made with a metric thread.
ACME screws provide a variety of advantages to users, including self-lubrication and reduced wear and tear. They are also ideal for vertical applications, where a reduced frictional force is required. In addition, ACME screws are highly resistant to back-drive and minimize the risk of backlash. Furthermore, they can be easily checked with readily available thread gauges. So, if you’re looking for a quality ACME screw for your next industrial project, look no further than ACME.
screwshaft

Lead screw coatings

The properties of lead screw materials affect their efficiency. These materials have high anti-corrosion, thermal resistance, and self-lubrication properties, which eliminates the need for lubrication. These coating materials include polytetrafluoroethylene (PFE), polyether ether ketone (PEK), and Vespel. Other desirable properties include high tensile strength, corrosion resistance, and rigidity.
The most common materials for lead screws are carbon steel, stainless steel, and aluminum. Lead screw coatings can be PTFE-based to withstand harsh environments and remove oil and grease. In addition to preventing corrosion, lead screw coatings improve the life of polymer parts. Lead screw assembly manufacturers offer a variety of customization options for their lead screw, including custom-molded nuts, thread forms, and nut bodies.
Lead screws are typically measured in rpm, or revolutions per minute. The PV curve represents the inverse relationship between contact surface pressure and sliding velocity. This value is affected by the material used in the construction of the screw, lubrication conditions, and end fixity. The critical speed of lead screws is determined by their length and minor diameter. End fixity refers to the support for the screw and affects its rigidity and critical speed.
The primary purpose of lead screws is to enable smooth movement. To achieve this, lead screws are usually preloaded with axial load, enabling consistent contact between a screw’s filets and nuts. Lead screws are often used in linear motion control systems and feature a large area of sliding contact between male and female threads. Lead screws can be manually operated or mortised and are available in a variety of sizes and materials. The materials used for lead screws include stainless steel and bronze, which are often protected by a PTFE type coating.
These screws are made of various materials, including stainless steel, bronze, and various plastics. They are also made to meet specific requirements for environmental conditions. In addition to lead screws, they can be made of stainless steel, aluminum, and carbon steel. Surface coatings can improve the screw’s corrosion resistance, while making it more wear resistant in tough environments. A screw that is coated with PTFE will maintain its anti-corrosion properties even in tough environments.
screwshaft

Clamp style collars

The screw shaft clamp style collar is a basic machine component, which is attached to the shaft via multiple screws. These collars act as mechanical stops, load bearing faces, or load transfer points. Their simple design makes them easy to install. This article will discuss the pros and cons of this style of collar. Let’s look at what you need to know before choosing a screw shaft clamp style collar. Here are some things to keep in mind.
Clamp-style shaft collars are a versatile mounting option for shafts. They have a recessed screw that fully engages the thread for secure locking. Screw shaft clamp collars come in different styles and can be used in both drive and power transmission applications. Listed below are the main differences between these 2 styles of collars. They are compatible with all types of shafts and are able to handle axial loads of up to 5500 pounds.
Clamp-style shaft collars are designed to prevent the screw from accidentally damaging the shaft when tightened. They can be tightened with a set screw to counteract the initial clamping force and prevent the shaft from coming loose. However, when tightening the screw, you should use a torque wrench. Using a set screw to tighten a screw shaft collar can cause it to warp and reduce the surface area that contacts the shaft.
Another key advantage to Clamp-style shaft collars is that they are easy to install. Clamp-style collars are available in one-piece and two-piece designs. These collars lock around the shaft and are easy to remove and install. They are ideal for virtually any shaft and can be installed without removing any components. This type of collar is also recommended for those who work on machines with sensitive components. However, be aware that the higher the OD, the more difficult it is to install and remove the collar.
Screw shaft clamp style collars are usually one-piece. A two-piece collar is easier to install than a one-piece one. The two-piece collars provide a more effective clamping force, as they use the full seating torque. Two-piece collars have the added benefit of being easy to install because they require no tools to install. You can disassemble one-piece collars before installing a two-piece collar.
screwshaft

Ball screw nut

The proper installation of a ball screw nut requires that the nut be installed on the center of the screw shaft. The return tubes of the ball nut must be oriented upward so that the ball nut will not overtravel. The adjusting nut must be tightened against a spacer or spring washer, then the nut is placed on the screw shaft. The nut should be rotated several times in both directions to ensure that it is centered.
Ball screw nuts are typically manufactured with a wide range of preloads. Large preloads are used to increase the rigidity of a ball screw assembly and prevent backlash, the lost motion caused by a clearance between the ball and nut. Using a large amount of preload can lead to excessive heat generation. The most common preload for ball screw nuts is 1 to 3%. This is usually more than enough to prevent backlash, but a higher preload will increase torque requirements.
The diameter of a ball screw is measured from its center, called the ball circle diameter. This diameter represents the distance a ball will travel during 1 rotation of the screw shaft. A smaller diameter means that there are fewer balls to carry the load. Larger leads mean longer travels per revolution and higher speeds. However, this type of screw cannot carry a greater load capacity. Increasing the length of the ball nut is not practical, due to manufacturing constraints.
The most important component of a ball screw is a ball bearing. This prevents excessive friction between the ball and the nut, which is common in lead-screw and nut combinations. Some ball screws feature preloaded balls, which avoid “wiggle” between the nut and the ball. This is particularly desirable in applications with rapidly changing loads. When this is not possible, the ball screw will experience significant backlash.
A ball screw nut can be either single or multiple circuits. Single or multiple-circuit ball nuts can be configured with 1 or 2 independent closed paths. Multi-circuit ball nuts have 2 or more circuits, making them more suitable for heavier loads. Depending on the application, a ball screw nut can be used for small clearance assemblies and compact sizes. In some cases, end caps and deflectors may be used to feed the balls back to their original position.

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China Standard China Factory 22ton SSR220c-8h Dual Drive Single Drum Roller with Great quality

Product Description

Product Description

Product Parameters

Type SSR220C-8H
Compaction Mechanism  
Drum Width 2130mm
Excitation Force 410/300kN
Nominal Amplitude 2.0/1.0mm
Vibration Frequency 29/35Hz
Engine  
Emission CHINA 
Engine Model WEICHAI WP6G200E331
Rated Power 147kW
Maneuver Ability  
Theoretical Gradeability Vibratory 45%
Travel Speed 0~5.5 / 0~7.5 / 0~3.5 / 0~4.5km/h
Weight and Load  
Operating Weight 22000kg
Weight at Drum 14600kg
Weight at Rear Axle 7400kg

  •  

Packaging & Shipping

We supervise the process from the factory to the port designated by the customer to ensure that the customer’s products arrive at the destination accurately and safely.

Our Advantages

Every year, we regularly attend the Canton Fair, the Philippines, Indonesia, Russia and other construction machinery and building machinery exhibitions.We have received more than 1000 clients and training engineers from more than 100 countries around the world.

We have already exported our products to more than 80 countries and regions, including: Africa, the Middle East, South America, Central Asia, Russia, Mexico, Australia, New Zealand, Holland, British, Mongolia and so on. 

After Sales Service

we are famous building machinery manufacturer, professional construction machinery exporter and 1 stop solution supplier in China, our team have  more than 15 years experience in this field already. 

(1)Warranty:Every product issued shall enjoy a one-year/2000 working hour warranty period, during which we will repair or replace the defective parts free of charge if material or process defects occur and spare parts are in normal working condition.

(2)Spare parts:CANMAX is dedicated to provide our clients with genuine spare parts with the highest quality,exact fitness and appropriate function.with our global distributor network,you are guaranteed with fast deliveries and services, wherever you are,please submit your spare parts request to us,and list products name ,description of required parts.we guarantee that your request will be handled quickly and appropriately.

(3)Installation & Maintenance:CANMAX is CZPT to provide with the overall installation of complicated machinery,allowing you to start the normal operation of construction machinery solutions.After installation,we will make inspection of the whole machine,operate equipment,and provide you with testing data reports of installation and operation.

(4)Training:CANMAX offer perfect facilities and comfortable environment and can provide training services to different users. The training sessions include product training, operation training, maintenance know-how, technical know-how training, standards, laws and regulations training and other training, all of which are tailored to fulfill your individual needs. Training programs can be conducted in our factory field, or at the client’s site.

(5)Technical Advice: CANMAX can also help customers to coordinate with trained service personnel and provide you with detailed and extensive knowledge. Through our technical advice, your machine life can be significantly extended and sustained high capacity.

FAQ

Which countries do you export to?
Asia: India, Philippines, Thailand, Burma, Vietnam, Bangladesh, Kazakhstan, Turkmenistan, etc. Middle East: Saudi Arabia, UAE, Jordan, Oman, Syria, Pakistan, Qatar, etc. Europe: Russia, Ukraine, Belarus, Bulgaria, etc. Africa: South Africa, Kenya, Congo, Ethiopia, Nigeria, Ghana, Algeria, Senegal, Tunisia, etc. South America: Brazil, Peru, Chile, Cuba, Venezuela, Mexico, etc. Oceania: Papua New Guinea, Australia, etc.

What is the proportion of your products exported?
75% of our products are exported to all over the world.

What is the payment term?

Payment term is negotiable and there will be favorable payment terms for long-term customers. TT, L/C, D/P, depending on the cooperation time, country and contract value.
 

What kind of logistic service do you supply?

A. Transportation: railway transportation, international through transport, including (international railway through transportation, Sea-rail intermodal through transportation, sea-land multimodal transportation. Means of transport : Container, LCL, FRC, ro-ro, bulk cargo, train carriage, truck, air plane.

B. Term: FOB,CIF, DAP, to door service, etc.
 

What spare parts can you supply?

All kinds of spare parts of  SHXIHU (WEST LAKE) DIS.I, ZOOMLION, SINOTRUCK, SHACMAN, LIUGONG, SAN Y, SDL G, LONKING, XGMA, CZPT S ENGINE, Z F GEAR BOX, etc.

 

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are 3 main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
air-compressor

tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
air-compressor

end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join 2 heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new 1 or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China Standard China Factory 22ton SSR220c-8h Dual Drive Single Drum Roller   with Great qualityChina Standard China Factory 22ton SSR220c-8h Dual Drive Single Drum Roller   with Great quality

China OEM 7.5 Ton Backhoe Wheel Loader 4X4 Drive Backhoe Loader for CZPT near me shop

Product Description

Product Description

Powered by a world class engine delivering unmatched and dependable power in its class yet it produce low noise and low emission.
Ergonomic designed cab with improved overall visibility and well placed controls. They are easy to see, easy to reach and easy to handle.
Perfectly matched power train system, the differential lock on rear axle aids to deliver high tractive force. Oil-bath brake allows unilateral braking function to be executed, requiring minimum turning radius.Easy engine access, convenient placement of key parts and fluid refill points.
The pilot valve controlled loader, as well as the backhoe valve, makes for easy and flexible operation of the backhoe loader.
Smartly designed, the extendible dipper for the excavator greatly reduces the travelling distance and improves the working efficiency.
The arm of the wheel loader can be extended to increase the working range.

Product Show

Specifications

Overall Dimension
Length(with bucket on ground) 5835(mm)
Width (at landing leg) 2240(mm)
Width(to the outside of the tire) 1993(front wheel) 2057mm(rear wheel)
Bucket width 2313(mm)
Height (to the top of the cab) 2720(mm)
Height (to the top of the CZPT arm) 3548(mm)
Wheelbase 2155.5(mm)
Back wheel tread 1700(mm)
Front wheel tread 1880(mm)
Min. ground clearance 355(mm) for 2WD 275(mm) for 4WD
Min. ground clearance of tail 350(landing leg), 520(centre)
Traveling speed (4 forward and 4 reverse gears)
(1) I gear forward/reverse 6/6(km/h)
(2) II gear forward/reverse 9.6/9.6(km/h)
(3) III gear forward/reverse 20.5/20.5(km/h)
(4) IV gear forward/reverse 38/38(km/h)
Loading specification
Rated loading capacity 1700kg(standard bucket)
Operating weight 8000kg(standard bucket)
Rated bucket lifting capacity >34KN
Bucket capacity 1.0m3(standard bucket)
Max. breakout force >49kN(swinging arm), 60(bucket)
Max. dumping clearance 2714mm(standard bucket)
Max. dumping reach 845mm(standard bucket)
Dumping angle at full height 43.5º(standard bucket)
Tilting angle of bucket On ground 41°
For transportation 41.7° (350)
Max. CZPT depth (with bucket bottom horizontal) 80mm
Min. turning radius (centre of the tire outside) 4380mm
Lifting time of loading bucket ≤4.5(sec.)
Lowering time of loading bucket ≤3.5(sec.)
Dumping time ≤1.5(sec.)
Digging specification
Rated CZPT bucket capacity 0.2(m3)
Max. CZPT depth 4405(mm)
Max. CZPT force >56.1±10%kN(bucket lip)
Max. CZPT radius 5390(mm)
Max. dumping height 3510(mm)
Central offset 550mm
Swing angle 180°
Max. rollback angle of CZPT bucket 201°
Diesel engine
Model Cummins/ Perkins
Type Direct injection, turbocharged, water-cooled
Rated output 74 kW/100HP
Rated speed 2200rpm
Total displacement of cylinder 4.5(L)
Cylinder diameter /stroke 102/138(mm)
Voltage of starting motor 12(V)
Max. torque 414N.m at 1500rpm
Starting type Electric
Min. specific fuel consumption 225(g/kW.h)
Oil Capacity
Fuel(diesel) 151(L)
Engine lubricating oil 11(L)
Oil for converter and gear box 18.5(L)
Oil for hydraulic system 110(L)
Oil for driving axles (F/R) 7.6+17(L)

Why Choose Us

 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China OEM 7.5 Ton Backhoe Wheel Loader 4X4 Drive Backhoe Loader for CZPT   near me shop China OEM 7.5 Ton Backhoe Wheel Loader 4X4 Drive Backhoe Loader for CZPT   near me shop

China Standard Hydraulic Drive Rubber Belt Cutting Machine Bale Cutter Guillotine Cutter near me supplier

Product Description

Hydraulic drive rubber belt cutting machine bale cutter guillotine cutter

rubber belt cutting machine Usage:

This rubber belt cutting machine is mainly used to cut the natural rubber,synthetic rubber and other plastic materials,especially it is suitable to be installed near the rubber mixer to cut small pieces of rubber.

 

Features of rubber belt cutting machine

1.This rubber belt cutting machine cutter mainly consists of cutting knife,frame,cylinder,base,auxiliary table,sydraulic system and electric system.

2.The nylon plate is installed on the base under the cutting knife for protecting the edge of the cutting knife.

3.When cutting the raw rubber,put the raw rubber under the cutting knife,the press the start button,the knife can cut the rubber.

5.Two limited switches are installed on the frame to control the reversal valve to change the movement direction of the knife,at the same time,it protects the cover of the cylinder.

 

rubber belt cutting machine Technical Information:

Type XQL-8 XQL-16
Width (mm) 660 1000
Stroke (mm) 680 680
Diameter of the piston (mm) 150 150
Time Taken by the Stroke (second) 16~25 10~16
Power (KW) 5.5 5.5
Overall Dimension (LxWxH) 1900×720×2580 2240×720×2580
Weight (kg) 1500 2000


Company Introduction

 

HangZhou Evertech Industry Co., Ltd. is a professional pressure vessel designer, manufacturer and exporter. We have manufacturing licenses for ASME U, ASME U2,NB,PED, D1, D2 and A2 pressure vessels. Composed of more than 20 senior experts and professional engineers, the research and development team, with more than 20 years of professional experience, is committed to product design, development and program optimization, and can provide high-quality solutions according to users’ requirements in different operating conditions.  Company has cover an area of 70000 manufacturing base and 15000 modern manufacturing plants, can provide customers both at home and abroad with CZPT autoclave, high pressure autoclave, high pressure reactor, AAC autoclave, deaerator, pouring tank pressure vessel products such as more than 800 sets, pressure vessel head more than 20000 sets high quality products and services, won widespread praise.

 

 Our Service 

♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.  
♦ In the process of production, we will take photos and send to customers for their track the progress.  
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.  
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.  
♦ We supply overseas engineer service and help to train your workers to operate the machine.

 

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are 3 main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
air-compressor

tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
air-compressor

end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join 2 heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new 1 or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China Standard Hydraulic Drive Rubber Belt Cutting Machine Bale Cutter Guillotine Cutter   near me supplier China Standard Hydraulic Drive Rubber Belt Cutting Machine Bale Cutter Guillotine Cutter   near me supplier

China wholesaler 1-100ton Heavy Duty Motorized Motor Drive Flat Bed Die Mold Trackless Transfer Cart for Factory Workshop with Good quality

Product Description

Heavy duty motorized flat bed die transfer cart 

Introduction—Die Transfer Cart
Our Die Transfer Cars operate on rail and travel along side the press and move from die storage to the press. These units operate on either battery or AC power supply. All units are designed to both push and pull a die from the press and can be equipped with a wide range of “lift” features.

Description—Die Transfer Cart
These are the advantages included in using Die Handling Vehicle:
  —-Low noise:It causes low noise level.
  —-Maximum safety:Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
  —-Easy for operation: These vehicles are easy to drive, so as soon as you get it you will be CZPT to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
 —Flexible: The transfer cars eliminate first-in/first-out or fixed move paths

Customized—Die Transfer Cart
Mechanical Options Include:
─ Deck Railings
─ Wood Decking Material
─ Screw-Jack Lift Deck
─ Paint Color (customer specified)
─ Rail Xihu (West Lake) Dis.s
─ Running on Floor or Rail
─ End Stops
─ Urethane Wheels (not available on guided carts)
─ Live Axle
Custormer visit—Die Transfer Cart
We design our special transfer cars for all kind of industries. We can manufacture them according to clients’ specifications. For example, we can prepare them to be used in rails, with autonomous batteries or for special applications.

Packing and shipping—Die Transfer Cart

*For lenght is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.

*If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.           
 Our Company   

Our factory is located in HangZhou City, ZheJiang province. Our company has 15 years of industry experience, passed ISO9001 Quality management system and got the CE, SASO, SGS certificate.
we can produce all kinds of transfer cart from 1-1300 tons, our main products including BDG series Transfer cart , BJT cable drum series Transfer cart , BHX safety sliding line series Transfer cart , BXC battery series Transfer cart , BTL towed cable series Transfer cart , BP non-power series Transfer cart , BQY train towed series Transfer cart , BWP trackless series Transfer cart  and special Transfer cart , such as turning, trackless, ladle, hydraulic lifting, ferry, painting room, blasting booth etc.

                                                                                  

Analytical Approaches to Estimating Contact Pressures in Spline Couplings

A spline coupling is a type of mechanical connection between 2 rotating shafts. It consists of 2 parts – a coupler and a coupling. Both parts have teeth which engage and transfer loads. However, spline couplings are typically over-dimensioned, which makes them susceptible to fatigue and static behavior. Wear phenomena can also cause the coupling to fail. For this reason, proper spline coupling design is essential for achieving optimum performance.
splineshaft

Modeling a spline coupling

Spline couplings are becoming increasingly popular in the aerospace industry, but they operate in a slightly misaligned state, causing both vibrations and damage to the contact surfaces. To solve this problem, this article offers analytical approaches for estimating the contact pressures in a spline coupling. Specifically, this article compares analytical approaches with pure numerical approaches to demonstrate the benefits of an analytical approach.
To model a spline coupling, first you create the knowledge base for the spline coupling. The knowledge base includes a large number of possible specification values, which are related to each other. If you modify 1 specification, it may lead to a warning for violating another. To make the design valid, you must create a spline coupling model that meets the specified specification values.
After you have modeled the geometry, you must enter the contact pressures of the 2 spline couplings. Then, you need to determine the position of the pitch circle of the spline. In Figure 2, the centre of the male coupling is superposed to that of the female spline. Then, you need to make sure that the alignment meshing distance of the 2 splines is the same.
Once you have the data you need to create a spline coupling model, you can begin by entering the specifications for the interface design. Once you have this data, you need to choose whether to optimize the internal spline or the external spline. You’ll also need to specify the tooth friction coefficient, which is used to determine the stresses in the spline coupling model 20. You should also enter the pilot clearance, which is the clearance between the tip 186 of a tooth 32 on 1 spline and the feature on the mating spline.
After you have entered the desired specifications for the external spline, you can enter the parameters for the internal spline. For example, you can enter the outer diameter limit 154 of the major snap 54 and the minor snap 56 of the internal spline. The values of these parameters are displayed in color-coded boxes on the Spline Inputs and Configuration GUI screen 80. Once the parameters are entered, you’ll be presented with a geometric representation of the spline coupling model 20.

Creating a spline coupling model 20

The spline coupling model 20 is created by a product model software program 10. The software validates the spline coupling model against a knowledge base of configuration-dependent specification constraints and relationships. This report is then input to the ANSYS stress analyzer program. It lists the spline coupling model 20’s geometric configurations and specification values for each feature. The spline coupling model 20 is automatically recreated every time the configuration or performance specifications of the spline coupling model 20 are modified.
The spline coupling model 20 can be configured using the product model software program 10. A user specifies the axial length of the spline stack, which may be zero, or a fixed length. The user also enters a radial mating face 148, if any, and selects a pilot clearance specification value of 14.5 degrees or 30 degrees.
A user can then use the mouse 110 to modify the spline coupling model 20. The spline coupling knowledge base contains a large number of possible specification values and the spline coupling design rule. If the user tries to change a spline coupling model, the model will show a warning about a violation of another specification. In some cases, the modification may invalidate the design.
In the spline coupling model 20, the user enters additional performance requirement specifications. The user chooses the locations where maximum torque is transferred for the internal and external splines 38 and 40. The maximum torque transfer location is determined by the attachment configuration of the hardware to the shafts. Once this is selected, the user can click “Next” to save the model. A preview of the spline coupling model 20 is displayed.
The model 20 is a representation of a spline coupling. The spline specifications are entered in the order and arrangement as specified on the spline coupling model 20 GUI screen. Once the spline coupling specifications are entered, the product model software program 10 will incorporate them into the spline coupling model 20. This is the last step in spline coupling model creation.
splineshaft

Analysing a spline coupling model 20

An analysis of a spline coupling model consists of inputting its configuration and performance specifications. These specifications may be generated from another computer program. The product model software program 10 then uses its internal knowledge base of configuration dependent specification relationships and constraints to create a valid three-dimensional parametric model 20. This model contains information describing the number and types of spline teeth 32, snaps 34, and shoulder 36.
When you are analysing a spline coupling, the software program 10 will include default values for various specifications. The spline coupling model 20 comprises an internal spline 38 and an external spline 40. Each of the splines includes its own set of parameters, such as its depth, width, length, and radii. The external spline 40 will also contain its own set of parameters, such as its orientation.
Upon selecting these parameters, the software program will perform various analyses on the spline coupling model 20. The software program 10 calculates the nominal and maximal tooth bearing stresses and fatigue life of a spline coupling. It will also determine the difference in torsional windup between an internal and an external spline. The output file from the analysis will be a report file containing model configuration and specification data. The output file may also be used by other computer programs for further analysis.
Once these parameters are set, the user enters the design criteria for the spline coupling model 20. In this step, the user specifies the locations of maximum torque transfer for both the external and internal spline 38. The maximum torque transfer location depends on the configuration of the hardware attached to the shafts. The user may enter up to 4 different performance requirement specifications for each spline.
The results of the analysis show that there are 2 phases of spline coupling. The first phase shows a large increase in stress and vibration. The second phase shows a decline in both stress and vibration levels. The third stage shows a constant meshing force between 300N and 320N. This behavior continues for a longer period of time, until the final stage engages with the surface.
splineshaft

Misalignment of a spline coupling

A study aimed to investigate the position of the resultant contact force in a spline coupling engaging teeth under a steady torque and rotating misalignment. The study used numerical methods based on Finite Element Method (FEM) models. It produced numerical results for nominal conditions and parallel offset misalignment. The study considered 2 levels of misalignment – 0.02 mm and 0.08 mm – with different loading levels.
The results showed that the misalignment between the splines and rotors causes a change in the meshing force of the spline-rotor coupling system. Its dynamics is governed by the meshing force of splines. The meshing force of a misaligned spline coupling is related to the rotor-spline coupling system parameters, the transmitting torque, and the dynamic vibration displacement.
Despite the lack of precise measurements, the misalignment of splines is a common problem. This problem is compounded by the fact that splines usually feature backlash. This backlash is the result of the misaligned spline. The authors analyzed several splines, varying pitch diameters, and length/diameter ratios.
A spline coupling is a two-dimensional mechanical system, which has positive backlash. The spline coupling is comprised of a hub and shaft, and has tip-to-root clearances that are larger than the backlash. A form-clearance is sufficient to prevent tip-to-root fillet contact. The torque on the splines is transmitted via friction.
When a spline coupling is misaligned, a torque-biased thrust force is generated. In such a situation, the force can exceed the torque, causing the component to lose its alignment. The two-way transmission of torque and thrust is modeled analytically in the present study. The analytical approach provides solutions that can be integrated into the design process. So, the next time you are faced with a misaligned spline coupling problem, make sure to use an analytical approach!
In this study, the spline coupling is analyzed under nominal conditions without a parallel offset misalignment. The stiffness values obtained are the percentage difference between the nominal pitch diameter and load application diameter. Moreover, the maximum percentage difference in the measured pitch diameter is 1.60% under a torque of 5000 N*m. The other parameter, the pitch angle, is taken into consideration in the calculation.

China wholesaler 1-100ton Heavy Duty Motorized Motor Drive Flat Bed Die Mold Trackless Transfer Cart for Factory Workshop   with Good qualityChina wholesaler 1-100ton Heavy Duty Motorized Motor Drive Flat Bed Die Mold Trackless Transfer Cart for Factory Workshop   with Good quality

China best Polaris Asm Drive Shaft Rear Drive Shaft & Half Axles for Polaris near me manufacturer

Product Description

Polaris 1332692 DRIVESHAFT fits the following models and components:
Aftermarket Parts Drive Axles
Polaris UTV 2571 RANGER 4X4 400 HO – R10RH45AG-AH-AR Drive Train, Rear Drive Shaft
Polaris UTV 2571 RANGER EV-INTL 4X4 – R10RC08GA-GH-FA-FH Drive Train, Rear Drive Shaft
Polaris UTV 2011 RANGER 4X4 500 CREW – R11WH50AG-AH-AR Drive Train, Rear Drive Shaft
Polaris UTV 2011 RANGER 4X4 500 EFI – R11RH50AG-AH-AR Drive Train, Rear Drive Shaft
Polaris UTV 2011 RANGER EV 4X4-INTL – R11RC08GA-GH-FA-FH Drive Train, Rear Drive Shaft
Polaris UTV 2011 RANGER 400 HO – R11RH45AG-AH-AR Drive Train, Rear Drive Shaft
Polaris UTV 2011 POLARIS LSV 4X4 – R11RC08LG Drive Train, Rear Drive Shaft
Polaris UTV 2012 RANGER 500 4X4 CREW – R12WH50AG-AH-AK-AR Drive Train, Rear Drive Shaft
Polaris UTV 2012 RANGER 400 4X4 – R12RH45AG-AH-AR Drive Train, Rear Drive Shaft
Polaris UTV 2012 RANGER 500 4X4 – R12RH50AG-AH-AM-AR-AZ Drive Train, Rear Drive Shaft
Polaris UTV 2012 RANGER EV-LEV 4X4 – R12RC08GA-GH-FA-FH Drive Train, Rear Drive Shaft
Polaris UTV 2012 POLARIS LSV 4X4 – R12RC08LG Drive Train, Rear Drive Shaft
Polaris UTV 2013 RANGER 400 MIDSIZE – R13RH45AG Drive Train, Rear Drive Shaft
Polaris UTV 2013 RANGER 800 EFI MIDSIZE – R13RH76AG-AH-AN Drive Train, Rear Drive Shaft
Polaris UTV 2013 RANGER 500 CREW MIDSIZE – R13WH50AG-AH-AR-AX Drive Train, Rear Drive Shaft
Polaris UTV 2013 RANGER 48V EV MIDSIZE-INTL – R13RC08GA-GH-FA-FH Drive Train, Rear Drive Shaft
Polaris UTV 2013 RANGER 500 MIDSIZE – R13RH50AG-AH-AM-AR Drive Train, Rear Drive Shaft
Polaris UTV 2014 RANGER 800 EFI MIDSIZE – R14RH76AA-76AC-7EAZ Drive Train, Rear Drive Shaft
Polaris UTV 2014 RANGER EV MIDSIZE-INTL – R14RC08GC-GJ-FJ Drive Train, Rear Drive Shaft
Polaris UTV 2014 RANGER 4X4 400 – R14RH45AA Drive Train, Rear Drive Shaft
Polaris UTV 2015 RANGER EV – R15RMAE4GJ-GC-EJ Drive Train, Rear Drive Shaft
Polaris UTV 2016 RANGER EV – R16RMAE4G8-G9-N8 Drive Train, Rear Drive Shaft
Polaris UTV 2016 RANGER EV LIION – R16RMAL4G9 Drive Train, Rear Drive Shaft
Polaris UTV 2017 RANGER EV – R17RMAE4G8-G9-N8 Drive Train, Rear Drive Shaft
Polaris UTV 2017 RANGER EV LIION – R17RMAL4G9 Drive Train, Rear Drive Shaft
Polaris UTV 2018 RANGER EV – R18RMAE4G8-G9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2018 RANGER EV MD – R18RMAE4N8 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2018 RANGER EV LIION – R18RMAL4G9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2019 RANGER EV – R19RMAE4G8-G9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2019 RANGER EV MD (R01) – R19RMAE4N8 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2571 RANGER 48V EV MD (R02) – R20MAAE4F4-F9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2571 RANGER EV (R02) – R20MAAE4G8-G9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2571 RANGER 48V EV MD (R03) – R21MAAE4F4/F9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2571 RANGER EV (R02) – R21MAAE4G8/G9 DRIVE TRAIN, REAR DRIVE SHAFT  
Polaris UTV 2571 RANGER EV (R01) – R22MAAE4B8/B9 DRIVE TRAIN, REAR DRIVE SHAFT
Polaris UTV 2571 RANGER 48V EV INTL (R01) – R22MAAE4F4/F9 DRIVE TRAIN, REAR DRIVE SHAFT

What Are Worm Gears and Worm Shafts?

If you’re looking for a fishing reel with a worm gear system, you’ve probably come across the term ‘worm gear’. But what are worm gears and worm shafts? And what are the advantages and disadvantages of worm gears? Let’s take a closer look! Read on to learn more about worm gears and shafts! Then you’ll be well on your way to purchasing a reel with a worm gear system.
worm shaft

worm gear reducers

Worm shaft reducers have a number of advantages over conventional gear reduction mechanisms. First, they’re highly efficient. While single stage worm reducers have a maximum reduction ratio of about 5 to 60, hypoid gears can typically go up to a maximum of 1 hundred and 20 times. A worm shaft reducer is only as efficient as the gearing it utilizes. This article will discuss some of the advantages of using a hypoid gear set, and how it can benefit your business.
To assemble a worm shaft reducer, first remove the flange from the motor. Then, remove the output bearing carrier and output gear assembly. Lastly, install the intermediate worm assembly through the bore opposite to the attachment housing. Once installed, you should carefully remove the bearing carrier and the gear assembly from the motor. Don’t forget to remove the oil seal from the housing and motor flange. During this process, you must use a small hammer to tap around the face of the plug near the outside diameter of the housing.
Worm gears are often used in reversing prevention systems. The backlash of a worm gear can increase with wear. However, a duplex worm gear was designed to address this problem. This type of gear requires a smaller backlash but is still highly precise. It uses different leads for the opposing tooth face, which continuously alters its tooth thickness. Worm gears can also be adjusted axially.

worm gears

There are a couple of different types of lubricants that are used in worm gears. The first, polyalkylene glycols, are used in cases where high temperature is not a concern. This type of lubricant does not contain any waxes, which makes it an excellent choice in low-temperature applications. However, these lubricants are not compatible with mineral oils or some types of paints and seals. Worm gears typically feature a steel worm and a brass wheel. The brass wheel is much easier to remodel than steel and is generally modeled as a sacrificial component.
The worm gear is most effective when it is used in small and compact applications. Worm gears can greatly increase torque or reduce speed, and they are often used where space is an issue. Worm gears are among the smoothest and quietest gear systems on the market, and their meshing effectiveness is excellent. However, the worm gear requires high-quality manufacturing to perform at its highest levels. If you’re considering a worm gear for a project, it’s important to make sure that you find a manufacturer with a long and high quality reputation.
The pitch diameters of both worm and pinion gears must match. The 2 worm cylinders in a worm wheel have the same pitch diameter. The worm wheel shaft has 2 pitch cylinders and 2 threads. They are similar in pitch diameter, but have different advancing angles. A self-locking worm gear, also known as a wormwheel, is usually self-locking. Moreover, self-locking worm gears are easy to install.

worm shafts

The deflection of worm shafts varies with toothing parameters. In addition to toothing length, worm gear size and pressure angle, worm gear size and number of helical threads are all influencing factors. These variations are modeled in the standard ISO/TS 14521 reference gear. This table shows the variations in each parameter. The ID indicates the worm shaft’s center distance. In addition, a new calculation method is presented for determining the equivalent bending diameter of the worm.
The deflection of worm shafts is investigated using a four-stage process. First, the finite element method is used to compute the deflection of a worm shaft. Then, the worm shaft is experimentally tested, comparing the results with the corresponding simulations. The final stage of the simulation is to consider the toothing geometry of 15 different worm gear toothings. The results of this step confirm the modeled results.
The lead on the right and left tooth surfaces of worms is the same. However, the lead can be varied along the worm shaft. This is called dual lead worm gear, and is used to eliminate play in the main worm gear of hobbing machines. The pitch diameters of worm modules are equal. The same principle applies to their pitch diameters. Generally, the lead angle increases as the number of threads decreases. Hence, the larger the lead angle, the less self-locking it becomes.
worm shaft

worm gears in fishing reels

Fishing reels usually include worm shafts as a part of the construction. Worm shafts in fishing reels allow for uniform worm winding. The worm shaft is attached to a bearing on the rear wall of the reel unit through a hole. The worm shaft’s front end is supported by a concave hole in the front of the reel unit. A conventional fishing reel may also have a worm shaft attached to the sidewall.
The gear support portion 29 supports the rear end of the pinion gear 12. It is a thick rib that protrudes from the lid portion 2 b. It is mounted on a bushing 14 b, which has a through hole through which the worm shaft 20 passes. This worm gear supports the worm. There are 2 types of worm gears available for fishing reels. The 2 types of worm gears may have different number of teeth or they may be the same.
Typical worm shafts are made of stainless steel. Stainless steel worm shafts are especially corrosion-resistant and durable. Worm shafts are used on spinning reels, spin-casting reels, and in many electrical tools. A worm shaft can be reversible, but it is not entirely reliable. There are numerous benefits of worm shafts in fishing reels. These fishing reels also feature a line winder or level winder.

worm gears in electrical tools

Worms have different tooth shapes that can help increase the load carrying capacity of a worm gear. Different tooth shapes can be used with circular or secondary curve cross sections. The pitch point of the cross section is the boundary for this type of mesh. The mesh can be either positive or negative depending on the desired torque. Worm teeth can also be inspected by measuring them over pins. In many cases, the lead thickness of a worm can be adjusted using a gear tooth caliper.
The worm shaft is fixed to the lower case section 8 via a rubber bush 13. The worm wheel 3 is attached to the joint shaft 12. The worm 2 is coaxially attached to the shaft end section 12a. This joint shaft connects to a swing arm and rotates the worm wheel 3.
The backlash of a worm gear may be increased if the worm is not mounted properly. To fix the problem, manufacturers have developed duplex worm gears, which are suitable for small backlash applications. Duplex worm gears utilize different leads on each tooth face for continuous change in tooth thickness. In this way, the center distance of the worm gear can be adjusted without changing the worm’s design.

worm gears in engines

Using worm shafts in engines has a few benefits. First of all, worm gears are quiet. The gear and worm face move in opposite directions so the energy transferred is linear. Worm gears are popular in applications where torque is important, such as elevators and lifts. Worm gears also have the advantage of being made from soft materials, making them easy to lubricate and to use in applications where noise is a concern.
Lubricants are necessary for worm gears. The viscosity of lubricants determines whether the worm is able to touch the gear or wheel. Common lubricants are ISO 680 and 460, but higher viscosity oil is not uncommon. It is essential to use the right lubricants for worm gears, since they cannot be lubricated indefinitely.
Worm gears are not recommended for engines due to their limited performance. The worm gear’s spiral motion causes a significant reduction in space, but this requires a high amount of lubrication. Worm gears are susceptible to breaking down because of the stress placed on them. Moreover, their limited speed can cause significant damage to the gearbox, so careful maintenance is essential. To make sure worm gears remain in top condition, you should inspect and clean them regularly.
worm shaft

Methods for manufacturing worm shafts

A novel approach to manufacturing worm shafts and gearboxes is provided by the methods of the present invention. Aspects of the technique involve manufacturing the worm shaft from a common worm shaft blank having a defined outer diameter and axial pitch. The worm shaft blank is then adapted to the desired gear ratio, resulting in a gearbox family with multiple gear ratios. The preferred method for manufacturing worm shafts and gearboxes is outlined below.
A worm shaft assembly process may involve establishing an axial pitch for a given frame size and reduction ratio. A single worm shaft blank typically has an outer diameter of 100 millimeters, which is the measurement of the worm gear set’s center distance. Upon completion of the assembly process, the worm shaft has the desired axial pitch. Methods for manufacturing worm shafts include the following:
For the design of the worm gear, a high degree of conformity is required. Worm gears are classified as a screw pair in the lower pairs. Worm gears have high relative sliding, which is advantageous when comparing them to other types of gears. Worm gears require good surface finish and rigid positioning. Worm gear lubrication usually comprises surface active additives such as silica or phosphor-bronze. Worm gear lubricants are often mixed. The lubricant film that forms on the gear teeth has little impact on wear and is generally a good lubricant.

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Product Description

Electric Motor Drive Spray Concrete Shotcrete Gunning Machine

Product Description

YGM series wet concrete shotcrete machine is the ideal equipment for concrete anchor shotcrete construction.It is widely applicable in

1. tunnels,

2. underground engineering,

3. coal mining, mine shaft,

4. water conservancy

5. power engineering

6. slope protection,

7. soil nail wall project and

8. anchor shotcrete support construction.

 

Technical Parameter
(Dry shotcrete machine)

1 Model YGM-DS5P YGM-DS7P
2 Capacity (cubic m/h) 5 7
3 Tube Diameter (mm) 51 57
4 Discharge Head (Horizontal) 200m 200m
5 Max Aggregate (mm) 20 20
6 Compressed Air Consumption 10-15m3/min 10-15m3/min
7 Air Pressure (mpa) 0.4-0.6 0.6-0.8
8 Motor Power(kw) 5.5 7.5
9 Rotor Diameter (mm) 438 480
10 Weight (kg) 850 950

 
(Wet shotcrete machine)

1 Model YGM-WS5P YGM-WS7P
2 Capacity (cubic m/h) 5 7
3 Tube Diameter (mm) 51 57
4 Discharge Head 50m(Horizontal)
20m (Vertical)
50m(Horizontal)
20m (Vertical)
5 Max Aggregate (mm) 15 15
6 Compressed Air Consumption 7-10m3/min 7-10m3/min
7 Air Pressure (mpa) 0.2-0.6 0.2-0.6
8 Motor Power(kw) 5.5 7.5
9 Hopper Feeding Height (mm) 1000 1250
10 Weight (kg) 720 830
11 Dimension(mm) 1350*750*1150 1400*750*1300

 

Main Features

The accelerated agent conveying is an independent system, which accurately controls and adjusts freely through the standard metering pump. The swirler upper shell sets special rubber chamber, which is benefit for mixture conveying through air pressure vibration with non-stick material and smooth internal wall. The machine has advantages of stable performance, easy operation and maintenance, energy saving, long service life, environment friendly to improve shotcrete layer quality.

Company Information

ZheJiang CZPT Machinery Co., Ltd. is a large machinery manufacturing enterprise which focuses on research and development, production and sales of mining, tunnel construction, road and bridge construction equipments and so on.

We believes that good quality can give us survival, thus we only provide you top products. All the products with high quality meet international standards and are highly estimated by all clients at home and abroad.

All the staff in our company are professionally trained, so we can recommend you the most appropriate equipment. Every machine will be strictly examined before delivery. Any question about the machine will be replied within 24 hours. Welcome you to be our new client!

 

Packaging & Shipping

1. Packaging:  1)Wrapped by proctective film;

                        2)Packed by standard import & export wooden cases or carton boxes.

2. Shipping: By logistics; by automobile; by train; by shipping; by air etc.

FAQ

1. Q: Are you trading company or manufacturer?

    A: We are original equipment manufacturer.

2. Q: How long is your delivery time?

    A: It is according to the model and quantity.

        Generally it is 3-5 days if the machines are in stock.

        It will be 15-30 days if you want to customize the machines.

3. Q: Do you provide samples? Is it free or extra?

    A: Yes, we could offer you the sample machine.

        But it’s not free. You need to pay for the sample and the cost of freight.

4. Q: What is your terms of payment?

    A: We accept T/T, Western Union, Money Gram, Paypal, Alibaba Escrow etc.

        Payment<=USD 5000, 100% in advance.

        Payment>=USD 5000, 30% T/T in advance, balance before shipment.

Contact Us

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
worm shaft

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
worm shaft

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
worm shaft

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.

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